SANDY TECHNOLOGY Booth: Hall S8, Booth A06
The 23rd China International Foundry Expo will be held on May 20, 2025 at the Tianjin National Convention and Exhibition Center (No. 888, Guozhan Avenue, Xianshuigu Town, Jinnan District, Tianjin), and Beijing SANDY Technology Co.
High-precision, large-size 3DP sand printer3DPTEK-J2500
3DPTEK-J2500 is an industrial-grade 3D casting sand printer launched by SANDI Technology, with a large-size molding capability of 2500×1500×1000mm and a high-precision printing capability of ±0.3mm, which is suitable for the manufacture of large castings in the fields of aviation and aerospace, electric power and energy, ships, pumps and valves, and automobiles. The equipment adopts piezoelectric inkjet printing technology, high-resolution inkjet system and special binder formula, which can realize integrated molding of complex structures and avoid the loss of precision of traditional splicing process. Through digital moldless molding technology, it effectively reduces mold development costs and waste emissions, improves casting efficiency and quality, and helps enterprises achieve cost reduction and efficiency and sustainable development. The equipment adopts high-end core components to ensure long-term stable operation.
Sandless Box Large Size 3DP Sand Printer 3DPTEK-J4000
The sandbox-free large-size 3DP sand mold printer 3DPTEK-J4000 launched by SANDI Technology provides an efficient, high-quality and low-cost solution for the manufacturing of ultra-large castings with its disruptive technology. The device adopts sandbox-free flexible area molding technology, breaking through the traditional process of design space limitations, support for local printing, the maximum molding of 4 meters of sand molding, large size, thin-walled, multi-dimensional curved surfaces and complex cavities (such as the spiral cooling waterway) casting integrated molding, and the selling price is very cost-effective. At the same time to provide open-source material process, can be adjusted for the user on demand, supporting high-performance resin binder, curing agent, cleaning agent, to ensure the quality and stability of molding, and further reduce the overall cost.
In order to meet the diversified market demands, SANDI has self-developed 3DP casting sand and SLS casting sand/wax series printers in full sizes from millimeter to meter, which help users maximize productivity with lower unit cost and shorter delivery time.
Figure: 3DP Casting Sand Printer
Figure: SLS Casting Sand/Wax Printer
3D Castingservice
Based on 30 years of 3D printing service and casting experience, SANDI Technology has established full-size, multi-material, and full-chain rapid manufacturing service capabilities through 3D casting factories and printing service centers in Xianyang, Shaanxi, Daiming, Hebei, Pingdingshan, Henan, Yulin, Guangxi, Rizhao, Shandong, Linzhou, Henan, and Tongling, Anhui, etc., and can provide rapid R&D trial production and batch production of finished metal parts made of aluminum alloy, copper alloy, cast iron, cast steel, magnesium alloy, high temperature alloy, and titanium alloy, as well as casting sand and wax 3-D casting service. It can provide users in the fields of aerospace, electric power, ship pump valve, automobile, rail transportation, construction machinery, etc. with rapid research and development of finished metal parts made of aluminum alloy, copper alloy, cast iron, cast steel, magnesium alloy, high-temperature alloy, titanium alloy and other materials for trial production and batch production, as well as casting sand and wax 3D printing services.
Contact: 13811566237
Website:www.td-newhouse.com
Address: Building 2, No.7 House, Jin Yi Street, Shunyi District, Beijing, China
[About SANDI TECHNOLOGY
3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, three emperor technology business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., to establish a complete 3D printing additive manufacturing industry chain, widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C additive manufacturing typical application scenarios, the Ministry of Industry and Information Technology, and the company is a leading supplier of additive manufacturing, Railway transportation, industrial machinery, 3C electronics, rehabilitation and medical treatment, education and research, sculpture and cultural creation and other fields.
]]>As a foundry owner, do you encounter this situation often?
--Customers want to do small quantities of trial parts, do a metal mold to 200,000, the result of the order is only 50 pieces, a calculation found that the mold cost more than the money earned, can only give up the order!
--The customer had an order for an aerospace part with honeycomb structure, and the traditional sand core assembly error was bigger than the part size, so it was a big headache to stare at the scrapped casting!
--Competitors with 3D printing took a well-known automotive battery pack orders, their own offer is lower than others 30% or did not win the bid, and finally inquired about the delivery of people faster than us 2 months, very helpless!
--Customers do not move to change the design of the warehouse piled up more than 300 sets of scrap molds, checking the accounts found that the mold inventory occupied half a year of profit, which is too painful to taste!
--Customers sent a complex structure of the pieces over, and said that the price is not a problem, an assessment found that the traditional casting process can not be done, looking at such a high value-added orders can only be given up!
Below we help all bosses one by one to sort out clearly, an article to let you fully understand the 3D printing sand casting technology!
What is sand 3D printing?
Sand 3D printing is a relatively new technology, simply put, is like building blocks, with special materials layer by layer "pile" out of the casting sand.
In the past, the traditional method of making sand molds may need to make molds first, and then use the molds to shape, the process is more complicated, and if you want to make some sand molds with very strange and complex shapes, it will be particularly difficult and costly. But sand 3D printing is different, it works with a 3D model in your computer. You input the data of the 3D model of the designed casting into the 3D printer, and the printer will, according to the shape and structure of the model, put special sand or sand-like materials, according to the layer by layer in a precise way and bonded up, just like using countless thin "sand pieces" gradually built into a complete sand mold. In this way, no matter how complex the shape, as long as it can be designed in the computer, it can be printed out, and the speed is quite fast, and do not need to make complex molds like the traditional method, can save a lot of time and cost it.
Principle of Sand 3D Printer
Sand 3D printing is usually done usingBinder Jetting (BJ)The basic principle is as follows:
- spread sand: The printer spreads a specific casting sand (e.g. silica sand, ceramic sand or coated sand) evenly over the printing platform.
- spray binder: The spray nozzles precisely spray the binder according to a computer model (CAD data) to bond the sand grains in a specific area.
- pile up repeatedly: The platform is lowered, sand is spread again and the binder is sprayed, curing and molding layer by layer until the entire sand print is completed.
- reprocess: Remove unbonded loose sand, harden and clean the printed sand model, which can then be used for metal casting.
What are the core problems addressed by 3D printed sand casting?
The existence or birth of each technology must have its "mission". Commonly known as a solution to a particular problem, to meet market demand, this is the value of its existence. Below we take a look at the sand 3D printing technology to solve the thorny problems encountered in the traditional casting, as follows:
- Manufacture of complex shaped partsTraditional sand casting to manufacture complex shapes is difficult and costly, such as aviation engine blades inside the fine cooling channels, traditional processes are difficult to accurately mold. 3D printing sand based on digital models, can easily turn complex shapes into reality, from the dense concave, raised automotive engine block sand, to have a subtle biomimetic structure of the shell of the medical device sand, can be perfectly rendered.
- long production lead timeTraditional sand casting need to go through a long process of designing molds, manufacturing molds, debugging molds, large-scale mold manufacturing cycle often exceeds a few months. 3D printing sand without mold production, directly according to the digital model printing, design modification is only required to operate the model on the computer, reprinting can be, can significantly shorten the production cycle. Such as research and development of new automotive engine block, the traditional casting mold scrap remake at least two weeks, 3D printing sand can be completed on the day of the new model printing, the next day can be put into casting.
- Difficulty in cost controlTraditional casting mold manufacturing material waste is serious, the utilization rate of complex mold materials is less than 30%, and high labor costs. 3D printing sand on-demand printing, accurate sand, material utilization rate of more than 90%, reduce waste. High degree of automation of the printing process can reduce labor costs. Take a small foundry as an example, with an annual production capacity of 5,000 pieces of small pipe fittings castings, after the introduction of 3D printed sand, the material cost will be reduced by 150,000 yuan per year, and the labor cost will be cut by 200,000 yuan.
- Low precision of castingsThe traditional sand mold due to mold wear, parting surface fitting error, casting size deviation often exceeds ±1mm, subsequent machining allowance, material waste, and prone to local loosening, sand entrapment and other defects, resulting in uneven mechanical properties of the casting. 3D printing of the sand model by the digital model of the precise drive, sand size accuracy of up to ±0.5mm, can achieve uniform compactness, to avoid uneven sand loose, and at the same time optimize the solidification process to significantly reduce shrinkage holes, shrinkage, to ensure reliable internal quality of the casting. At the same time, the solidification process is optimized, greatly reducing shrinkage holes and shrinkage loosening, and ensuring stable and reliable internal quality of castings.
- High environmental pressureTraditional casting mold manufacturing produces a large amount of waste metal, waste plastic, sand processing waste sand piles up. 3D printing sand production, unused sand can be recycled and reuse, very little waste, and the printing process does not require a large number of chemical binders, reducing the emission of hazardous gases, and improve the workshop environment. According to statistics, after the adoption of 3D printing sand mold, the casting workshop waste emissions reduced by more than 80%, dust, harmful gas concentration of environmental standards.
How does a foundry evaluate if they need to buy a sand 3d printer?
The price of a sand 3D printer is not cheap (usually the larger the size the more expensive), to buy is relatively cautious, especially small and medium-sized foundries. In order to help bosses to assess whether there is a need to buy, we have specially organized the following some evaluation points, to give the boss of the traditional foundry a reference, and then according to their own situation to decide whether to buy:
production requirement
- Product complexity: If the foundry often produces complex shapes, castings with fine structure or internal channels, such as aero-engine blades, automobile cylinder blocks, etc., the traditional process is difficult to meet the requirements, sand 3D printer can play an advantage.
- Production size and lot size: For small-volume, multi-variety casting production, sand 3D printers offer the flexibility to quickly switch products without the need to make molds, reducing costs and cycle time. However, for large-scale, single-species castings, traditional processes may be more cost-effective.
- Delivery period requirementsThe sand 3D printers allow for shorter lead times and quicker order response if the customer has stringent lead times.
cost-effectiveness
- Investment in equipmentThe cost of purchasing a sand 3D printer, installation and commissioning costs, and maintenance costs need to be taken into account.
- running cost: Includes printing materials, energy consumption, and labor costs. Compare with the traditional casting process and analyze the high and low long-term running costs.
- potential gainConsider the potential benefits of using sand 3D printers in terms of improved product quality, shorter cycle times, and lower scrap rates.
technical capability
- Employee Skills: Evaluate how well your current employees know 3D printing technology and whether you need to train or recruit specialized talent.
- Technical Support: To understand the technical support capability of the equipment supplier, including whether the services such as installation and commissioning, training and fault repair are timely and effective.
market competition
- Industry Trends: Keep an eye on your peers to see if they are already adopting sand 3D printing, and if competitors are already using it and gaining an advantage, foundries may need to consider purchasing it in order to remain competitive.
- client needThe purchase of sand 3D printers can help to meet the needs of customers who want to see foundries adopting advanced technologies to improve product quality and productivity, as well as to increase their competitiveness in the marketplace.
environmental requirement
- If the local environmental protection requirements are strict, the traditional casting process is under great pressure in terms of waste sand treatment and exhaust gas emission, etc., sand 3D printers can help enterprises meet the environmental protection requirements due to the advantages of high material utilization rate and low waste.
What kind of talent is needed for sand 3D printing?
Considering that many traditional foundry enterprises may not be equipped with 3D printing sand casting related professionals, we have specially organized the position of workers need to have what aspects of the skills and usual job duties, so that factories in the recruitment of reference.
Professional Requirements:
- Mechanical Engineering, Materials Science, Foundry Engineering, Additive Manufacturingand other related majors;
- Familiarity with sand 3D printing (Binder Jetting) technology and experience in operating related equipment is preferred;
- skillful useCAD, 3D modeling software (e.g. SolidWorks, AutoCAD, Magics, etc.), with basic data processing skills;
- Understand the casting process, familiar with sand material properties, post-treatment process and common casting defects analysis;
- Ability to maintain and troubleshoot equipment and independently solve common problems in equipment operation;
- Good teamwork skills, able to work closely with casting engineers and production team to optimize the production process;
- Strong learning ability to quickly grasp new technologies and a keen interest in the application of additive manufacturing in the foundry industry.
Job Description:
- be in charge ofSand 3D Printerday-to-day operations, including equipment commissioning, print job execution and quality control;
- Process 3D printing data, including CAD model optimization, slicing and printing parameter settings;
- Supervise the printing process to ensure that the quality of the sand mold meets the casting requirements and that the necessary post-processing (e.g., cleaning, hardening, etc.) is performed;
- Responsible for the maintenance of equipment, troubleshooting and solving problems in the printing process to ensure stable equipment operation;
- Collaborate with the casting technology team to optimize the process of 3D printing sand molds to improve casting quality and production efficiency;
- Research and introduce new materials and processes to continuously improve the application of sand 3D printing in casting production;
- Responsible for in-house training of personnel on 3D printing technology to improve the overall technical level of the team.
summarize
In summary, sand 3D printing technology has brought many opportunities and changes for traditional foundries, which can effectively solve a series of thorny problems faced by the traditional casting process, such as the manufacturing of complex shaped parts, long production cycle, difficult to control the cost, poor casting accuracy and environmental protection pressure. Through a comprehensive assessment of production demand, cost-effectiveness, technical capabilities, market competition and environmental requirements, foundry owners can be more scientific and rational judgment whether to introduce sand 3D printer. Equipped with professional technical personnel, is to ensure that this technology in the foundry in the smooth landing, play the key to maximize performance.
In the increasingly competitive foundry market, take the initiative to embrace new technologies, and actively make changes, may be able to seize the first opportunity to realize the transformation and upgrading of enterprises and sustainable development. For traditional foundries, sand 3D printing technology is not only a technology change, but also a breakthrough in the development of bottlenecks, enhance core competitiveness of the perfect opportunity. I hope that all foundry bosses can combine the actual situation of their own enterprises, fully weigh the pros and cons, to make the most suitable for the long-term development of the enterprise's decision-making, so that the enterprise in the tide of the times to ride the waves, sailing to a broader market blue sea.
]]>
Advanced 3DP sand printing technology for fast casting
Guangxi Yulin Foundry has realized a technological breakthrough in the field of casting with the introduction of 3DP sand printing technology. The technology allows for the rapid manufacture of complex sand molds, resulting in a significant reduction in casting production cycles. This innovative process can meet customer demand for rapid casting of cast iron and aluminum alloys, and is especially suitable for companies with high precision requirements for trial parts, small batch production and complex parts. Through 3DP printing technology, Guangxi Yulin Foundry not only improves the efficiency, but also ensures the quality and consistency of castings, saving time and cost for customers.
Geographic advantage: connecting Guangdong, Hong Kong and Macao Greater Bay Area and Beibu Gulf Economic Zone
The location of a business is one of the most important considerations when choosing a supplier. Guangxi Yulin Foundry is located in the area connectingGuangdong-Hong Kong-Macao Greater Bay Areacap (a poem)Beibu Gulf Economic Zone (economic region including Beijing, Tianjin, Hebei, Liaoning and Shandong)The key corridor. With this unique location, we are able to respond quickly to orders from southern China while radiating to theASEAN markets. This is a hundred-billion-dollar machinery manufacturing market, which provides customers with a wide space for cooperation. Whether you are a domestic or international customer, you can enjoy convenient logistics and perfect supply chain services.
Annual production capacity of 2 million pieces of high-performance aluminum alloy products to ensure supply capacity
Guangxi Yulin Foundry has a strong production capacity, the annual output of high-performance aluminum alloy products up to2 million piecesThis capacity not only reflects our scale and strength, but also means that we can provide stable and continuous supply of products to our customers. This production capacity not only reflects the scale and strength of the company, but also means that we are able to provide our customers with a stable and continuous supply of products. Whether it is aluminum alloy parts of various specifications or customized needs, we can meet them efficiently.
Radiate South China and ASEAN market, help 100 billion machinery manufacturing industry
South China and ASEAN region is in the stage of rapid development of machinery manufacturing industry, the demand for high quality casting products is growing. Guangxi Yulin Foundry is deeply committed to this market and has a deep understanding of the industry needs and development trends. Our casting products are widely used in automobile manufacturing, construction machinery, industrial equipment and many other fields, providing reliable support for local and regional machinery manufacturing enterprises.
Why choose Guangxi Yulin Foundry?
- technological lead: 3DP sand printing technology to create efficient and accurate casting solutions.
- Geographical advantage: Based in Guangdong, Hong Kong, Macao and Beibu Gulf, radiating to South China and ASEAN markets.
- strong production capacity: 2 million pieces of annual production capacity to ensure stable supply.
- Wide market coverage: To serve the 100-billion-dollar machinery manufacturing industry and meet diversified needs.
concluding remarks
Guangxi Yulin Foundry always adheres to the concept of "customer first, quality first" to provide customers with high quality casting products and services. Whether you need innovative technical support for rapid casting or stable supply of large quantities, we can provide you with the right solution. Choosing Guangxi Yulin Foundry is choosing efficiency, reliability and professionalism. We look forward to cooperating with you to create a brilliant future!
]]>
Technical and technological advantages: the perfect combination of casting art and technology
Covering an area of 7,000 square meters, the 3D casting center in Tongling, Anhui Province is equipped with a variety of advanced casting processes and equipment, covering the whole process of production capacity from design to finished product. Whether it is the creation of complex metal sculptures or the manufacture of high-precision industrial castings, we are able to meet the diverse needs of our customers.
1. Leading 3D printing precision casting technology
We have pioneered the introduction of 3D printing technology into the metal sculpture casting field, providing our customers with the following advantages:
- Breakthrough the traditional limitations: Get rid of the limitations of traditional manual modeling and realize complex and free design;
- Shorten the production cycle: directly generate molds through digital printing, dramatically increase production efficiency;
- Enhanced Accuracy and Detail Restoration: 3D printed molds support the need for casting complex details and high accuracy.
2. Diversified casting processes to meet different needs
We master a variety of advanced casting and processing technology, can be flexible according to customer needs to choose the most suitable process:
- Investment casting: suitable for high-precision, small and complex parts and artwork manufacturing;
- Resin sand casting: Supports rapid production of large-size complex castings;
- Plaster type monolithic casting: suitable for parts or artwork with complex shapes and rich details;
- Bronze Forging: Inheriting traditional craftsmanship and combining modern technology to create high-quality bronze products;
- Metal Art Processing: Covers forging, polishing and surface treatment processes for a wide range of metal artwork.
Annual production capacity and industry applications: Strong strengths to help customers succeed
- Bronze sculpture annual production capacity of 500 tons
With the ability to produce 500 tons of bronze sculptures per year, Anhui Tongling 3D Casting Center is a benchmark enterprise in the field of metal art casting in China. Whether it's large-scale city sculptures, art exhibits, or small metal artifacts, we are able to deliver efficiently and ensure both quality and aesthetic effects. - Wide range of applications
Our products and services are widely used in the following areas:- Urban public art project: design and build iconic urban sculptures;
- Museums and cultural heritage conservation: reproduction and restoration of valuable historical artifacts;
- High-end customization: metal art processing services for artists, designers, etc;
- Industrial casting: Production of high-precision, high-performance industrial parts.
Our Core Advantage: Why Tongling, Anhui?
- Technological Innovation, Industry Leadership
The first to introduce 3D printing precision casting technology into the field of metal sculpture, free from traditional limitations, giving customers greater freedom of design to meet the demand for complex shapes and detail restoration. - Multi-process integration, one-stop service
From investment casting, resin sand casting to bronze forging and surface treatment, we provide one-stop service for the whole process to ensure reliable product quality and controlled delivery. - Strong production capacity, quality assurance
With a production capacity of 500 tons of bronze sculptures per year, the company meets all manufacturing needs from small artworks to large-scale urban sculptures and ensures efficient delivery. - Extensive experience with a wide range of applications
We have been deeply engaged in the field of metal art and casting for many years, and have established long-term relationships with artists, public art organizations, museums, etc., and our products have been widely recognized in many fields. - Professional team, attentive service
With experienced design, casting and machining teams, we provide all-round support from design optimization to product landing to ensure the perfect realization of customers' ideas and needs.
Empowering metal art and precision casting to bring ideas to life
Anhui Tongling 3D Casting Center is committed to providing customers with technologically advanced and reliable quality metal art casting and precision manufacturing services. Whether you need to design complex urban sculptures, customize high-end artwork, or quickly prototype high-precision industrial parts, we can provide you with the best solutions.
We are not only a manufacturer, but also a creative realizer in cooperation. Through advanced technology, professional service and strong production capacity, we look forward to working with you to create more wonderful works!
]]>Technical strength: advanced equipment and intelligent production line
Shandong Rizhao 3D casting center is equipped with a series of industry-leading 3D printing equipment and processing equipment, covering the whole process of additive manufacturing and subsequent processing, to ensure that it can meet the diverse and complex manufacturing needs:
- 3D printing equipment
- SLM (Selective Laser Melting) / SLS (Selective Laser Sintering): For the manufacture of high-precision metal parts to meet the needs of complex structures and high performance;
- 3DP Sand Printing: Rapid manufacturing of sand molds for complex castings, dramatically reducing production cycle time;
- SLA (light-curing molding): Used for high-precision resin modeling, especially for verifying complex shape designs.
- Processing and testing equipment
- Lathes, boring machines, milling machines, CNC machining centers (CNC): support precision machining to meet the requirements of high-precision parts;
- Non-destructive testing equipment: to ensure that product quality meets industry requirements;
- Heat treatment and surface treatment equipment: Improve the performance and appearance of castings to meet specific industry standards.
- Intelligent Casting Line
- Multiple intelligent casting lines supportsand castingcap (a poem)precision castingWe provide customers with efficient and stable casting manufacturing services.
One-Stop Solution: Additive Manufacturing Meets Traditional Craftsmanship
Shandong Rizhao 3D Casting Center integrates 3D printing technology and traditional manufacturing processes to provide customers with full-process services from design to delivery and to meet customers' diverse manufacturing needs:
1. Additive manufacturing technologies
Rapid manufacturing of complex parts using 3D printing technology:
- Laser SLM/SLS: Direct manufacturing of high-performance metal parts, suitable for high-precision, complex cavity structures;
- 3DP Sand Printing: Rapid prototyping of complex casting molds to support the manufacture of large-size castings;
- SLA Light Curing: High precision resin parts for cosmetic verification and functional testing.
2. Casting and machining services
- Sand casting: rapid production of large castings of complex shapes;
- Precision casting: to meet the needs of high-precision, small and complex parts;
- CNC MACHINING: High precision CNC machining to ensure that the size and quality of the parts meet customer requirements.
3. Surface treatment and inspection services
- Surface treatment: Provide a variety of treatments such as painting, polishing, oxidizing, etc. to enhance the appearance quality and performance of parts;
- Heat treatment: optimizing the mechanical properties and durability of parts;
- Non-destructive testing: to ensure that the product is free of internal defects and meets industry standards.
Core Advantage: Meet the needs of multi-scene, multi-material, and multi-batch
1. Material diversification
We support the processing and manufacturing of a wide range of materials to meet the different needs of our customers:
- Aluminum alloys, copper alloys, and stainless steel: lightweight and high-strength, suitable for precision parts manufacturing;
- Cast iron: suitable for high-strength, large structural parts manufacturing.
2. Wide range of applications
Our technologies and services cover a wide range of complex manufacturing scenarios:
- Prototype trial validation: Rapid manufacturing of prototypes to shorten the R&D cycle and help customers validate their designs;
- Medium and small batch flexible manufacturing: flexible response to small batch order requirements, help customers reduce production costs;
- Complex Cavity Structure Manufacturing: Utilizing additive manufacturing technology to achieve complex designs that are difficult to accomplish with traditional processes.
3. Rapid response and efficient delivery
Through the efficient combination of 3D printing technology and intelligent production lines, we are able to significantly shorten the production cycle and provide our customers with rapid prototyping and on-time delivery.
Empowering the automotive parts industry to help customers succeed
Shandong Rizhao 3D casting center will be advanced 3D printing technology and intelligent manufacturing process in-depth integration, especially in the auto parts industry, to provide customers with innovative manufacturing solutions:
- Enhanced Design Freedom: Complex geometries that are difficult to machine with traditional processes are realized through additive manufacturing technology;
- Shorten the R&D cycle: rapid trial production of prototypes, reduce mold manufacturing time, accelerate product launch;
- Reduced production costs: flexible manufacturing combined with mass production to optimize production efficiency.
Conclusion: Your Smart Manufacturing Partner
Shandong Rizhao 3D Casting Center provides efficient and reliable manufacturing services for auto parts industry and other manufacturing fields with advanced technology, perfect equipment and one-stop service capability. Whether it is prototype trial production, complex structural parts manufacturing, or small and medium-sized mass production, we can provide you with professional and flexible solutions.
Feel free to contact us to discuss your project needs and let us work together to drive your product success every step of the way, from design to manufacturing!
]]>Why choose Henan Pingdingshan Foundry?
1. Industry-leading, quality-assured
Henan Pingdingshan Foundry is a leading enterprise in the high-voltage transmission cast aluminum shell industry, with many years of casting experience, and is an excellent supplier and long-term strategic partner of Pinggao Group. At the same time, we are alsoKorea LS, Korea NissinWe are the sole supplier of GIS shells in China for well-known companies, providing customers with stable and reliable product supply.
Our core products are widely used inUltra-ultra-high voltage power transmission, rail transportation, aerospace, new energyand other high-end fields, especially in the Baihetan Hydropower Station and other well-known domestic and international engineering projects play an important role.
2. One-stop casting service to fully satisfy needs
We offer a one-stop service from design to delivery, covering the following segments:
- process design: Professional casting process design according to customer needs;
- 3D printing: Rapid manufacturing of complex sand molds and dies using proprietary 3D printing equipment (Understanding Sand 3D Printers);
- Foundry production: A variety of advanced casting processes are used to meet the size, strength and performance requirements of different castings;
- Machining and Inspection: Equipped with advanced machining and testing equipment to ensure product precision and quality;
- Paint and surface treatment: The daily painting capacity is up to 200 square meters, which meets the needs of surface treatment of different standards (national standard, enterprise standard, etc.).
Whether it's a complex shaped part, a small customized lot, or a large-scale production, we provide reliable solutions that help our customers accomplish their project goals efficiently.
3. Advanced technology and strong casting capacity
Intelligent production line
We have established several intelligent casting production lines to suit different needs:
- 3D Printing Smart Casting: Rapid prototyping of complex and large aluminum alloy parts;
- low-pressure casting: Improvement of densities and intrinsic quality of castings;
- Gravity casting and flip casting: Produces high-strength, high-precision castings;
- precision casting: To meet the needs of high-precision and complex structural parts.
Oversized aluminum alloy casting capacity
We have the ability to develop and produce super-large shaped aluminum alloy castings, and our annual output of high-end aluminum alloy parts can be as high as5000 tons. Through self-developed casting 3D printing equipment and efficient production lines, we are able to respond quickly to customer needs, shorten the R&D cycle and improve delivery efficiency.
4. Core application areas, covering high-end industries
Our products are widely used in a number of core industries to meet their stringent requirements for high performance aluminum alloy castings:
- Ultra-ultra-high voltage transmission: Cast aluminum shells have performed excellently in projects such as Baihetan Hydropower Station and Extra High Voltage Transmission Network;
- rapid transit: Provides lightweight, high-strength aluminum alloy parts;
- aerospace: Manufacture of high-performance, high-precision key components;
- new energy: Provide high quality core component support for new energy equipment.
Whether it's complex housings for high-voltage power transmission equipment or lightweight structural components for rail transportation and aerospace, we provide reliable solutions and help our customers stand out from the competition.
5. Environmental protection and quality are emphasized, and the service is attentive and efficient.
We always uphold the concept of green manufacturing, equipped with advanced environmental protection processing equipment, and strictly control the emission problems in the production process. Meanwhile, our products are manufactured in compliance with many standards such as national standard and enterprise standard, with stable and reliable quality.
In addition, we focus on customer service, providing fast-response technical support and flexible customization services to ensure that each project is efficiently implemented.
Conclusion: Become your trusted foundry partner!
Henan Pingdingshan Foundry has become a benchmark enterprise in the field of large aluminum alloy castings at home and abroad with advanced technology, excellent quality and strong production capacity. Whether you need rapid trial production, mass production, or research and development of super-large and complex structural parts, we can provide you with reliable and efficient one-stop solutions.
Feel free to contact us to discuss your casting needs! Let's work together to drive your project to success!
]]>Factory scale and equipment strength
Shaanxi Xianyang Foundry is located in Xianyang City, Shaanxi Province, covering an area of 22,000 square meters, with an existing building area of 18,000 square meters. The factory is equipped with more than 50 sets of advanced casting and machining equipments, which can comfortably cope with the production needs of various complex castings. We have industry-leading technical equipment, including:
- 3DP Sand Printing Equipment: Realize rapid molding of complex castings and shorten the production cycle;
- SLS Selective Laser Sintering 3D Printing Equipment: Accurate and efficient, meeting the demand for high-precision customization;
- Coordinate measuring machine, laser 3D scanner: Ensure product dimensional accuracy and quality;
- Vacuum Direct Reading Spectrometer: Accurate analysis of the material composition ensures the material properties of the casting.
This comprehensive system of equipment enables us to respond quickly to customer needs and ensure that each product meets strict quality standards.
Specialized casting technology and a wide range of products
Shaanxi Xianyang Foundry masters a wide range of specialized casting processes, including:
- sand casting: For complex shapes and large and medium-sized castings;
- low-pressure casting: Improvement of casting densities and surface quality;
- precision casting: Produces high-precision, high-performance small castings;
- metal molding: Suitable for mass production of high-precision parts.
Through these advanced processes, we are able to produce a wide range of products includingAluminum alloy, copper alloy, wear-resistant copper bushings, tin bronze, aluminum bronze, cast iron, cast steelThe factory produces about 1800 tons of castings. With an annual production capacity of about 1,800 tons of castings, the factory is not only capable of meeting the demand for mass production, but is also particularly good at rapid trial production of small batches, helping customers to quickly validate their designs at the R&D stage.
Wide range of industry applications
Our casting products are widely used in several high-end fields, including:
- Aerospace and military industry: Meet high performance and high reliability requirements;
- rapid transit: Provide key components to ensure stable operation;
- Cars & Motorcycles: Customized solutions for powertrain and structural components;
- Shipbuilding, pumps and valves and metallurgy: Manufacture durable, high-strength components;
- Electricity and Construction Machinery: Provide long-lasting, stable core components for equipment.
With many years of experience in the industry, we are able to gain a deep understanding of the specific needs of each sector and offer tailor-made casting solutions.
Reasons to choose Shaanxi Xianyang Foundry
- technologically advanced: Introduced 3D printing and precision inspection technology to ensure product quality and production efficiency;
- Craftsmanship: Mastery of a wide range of casting processes to cope with casting needs of varying complexity;
- Fast delivery: Supports small batch rapid prototyping, helping customers to shorten the R&D cycle;
- Experienced in the industry: Serving a number of high-end industries, we have accumulated a wealth of practical experience;
- quality assurance (QA): Provide customers with high quality castings through strict testing equipment and process control.
concluding remarks
Shaanxi Xianyang Foundry has become a trusted casting service provider for many customers thanks to our advanced equipment, professional craftsmanship and excellent service capabilities. Whether you need R&D support for quick trial production or reliable security for mass production, we can provide you with the best quality casting products and services. Feel free to contact us to discuss your casting needs!
]]>I. Production scale and capacity guarantee
Casting business often involves different levels of order requirements, customers are concerned about whether the foundry has the appropriate scale and capacity to undertake their projects. The Hebei Daming Foundry covers an area of 70 acres, with a total construction area of 24,614 square meters, which provides sufficient space for the layout of production facilities and lays the foundation for stable and efficient production. Especially important is that it can achieve an annual production capacity of 20,000 tons of high-end aluminum alloy parts for intelligent manufacturing, which means that no matter whether it is a small to medium-sized customized production or a large-scale batch order, Daimyo Foundry has the ability to complete the delivery on time and in accordance with the quality, so that you do not need to worry about the lack of production capacity to affect the progress of the business.
II. Advanced equipment and technology
In the casting field, equipment and process directly determine the quality and manufacturability of products. The plant has independent intellectual property rights of casting 3D printing equipment, this advanced equipment in the manufacture of complex structural parts unique advantages, can accurately realize the design concept, for the manufacture of those parts that are difficult to complete the traditional process provides a possibility. Meanwhile, the aluminum alloy casting production line, perfect machining and testing equipment constitute a complete production chain. Moreover, the intelligent green 3D casting production line covers liquid squeeze casting, low-pressure casting, differential pressure casting, gravity casting and other processes, each of which is suitable for products with different characteristics, for example, liquid squeeze casting can improve the mechanical properties of castings, and low-pressure casting is suitable for the production of complex, thin-walled airtight parts, etc., so as to meet the manufacturing of products of multiple varieties and different performance requirements, and ensure that the various types of We can satisfy a wide variety of products with different performance requirements, ensuring that all kinds of metal parts you need can be produced here with high quality through the appropriate process.
III. Integration services capacity
Customers want to simplify the process as much as possible in the casting business cooperation, reduce communication costs, Daimyo Foundry has the "process design + 3D printing + casting + machining and testing" integrated service capabilities, which is just right to meet this demand. From the initial process design of the project, the professional team in the factory can carefully plan a scientific and reasonable manufacturing program based on your specific requirements for the product; then use 3D printing to quickly create samples or key components for verification; then casting to ensure the smooth implementation of mass production; machining to ensure the dimensional accuracy of the product; and finally testing to strictly control the quality, so that the entire casting business process can be efficiently and smoothly carried out within a factory. The whole casting business process can be completed efficiently and smoothly in one factory, avoiding the tediousness of repeatedly communicating and coordinating with multiple suppliers or different departments, saving your time and energy and making the casting project more efficient and orderly.
In short, Hebei Daimyo Foundry, with its solid production scale, advanced equipment and technology and perfect integration of service capabilities, has become an ideal partner for customers with casting business needs, and can help your business high-quality, sustainable development.
]]>